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	<title>Tune My Scooter &#187; 50cc Tuning</title>
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	<description>Automatic Scooter Tuning Resource - 50cc &#38; 125cc + Moped and Scooter Tuning</description>
	<pubDate>Thu, 05 Feb 2009 04:04:01 +0000</pubDate>
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		<title>Win Scooter Graphics and Decals!</title>
		<link>http://www.tunemyscooter.com/50cc-tuning/win-scooter-graphics-and-decals/</link>
		<comments>http://www.tunemyscooter.com/50cc-tuning/win-scooter-graphics-and-decals/#comments</comments>
		<pubDate>Thu, 05 Feb 2009 03:59:30 +0000</pubDate>
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		<description><![CDATA[ANR Signs - Motorcycle &#38; Scooter Graphics
The online store has only just been setup so it&#8217;s not complete yet, however here is your chance to help out!
Comment in with your suggestions on what other scooter graphics you&#8217;d like to see available and we&#8217;re going to get them produced and put on the online store!
What do [...]]]></description>
			<content:encoded><![CDATA[<h3><a href="http://www.anrsigns.co.uk" onclick="javascript:pageTracker._trackPageview ('/outbound/www.anrsigns.co.uk');">ANR Signs - Motorcycle &amp; Scooter Graphics</a></h3>
<p>The online store has only just been setup so it&#8217;s not complete yet, however here is your chance to help out!</p>
<p>Comment in with your suggestions on what other scooter graphics you&#8217;d like to see available and we&#8217;re going to get them produced and put on the online store!</p>
<p>What do you think of the prices?</p>
<p>Store layout?  Easy to naviate?</p>
<p>Checkout process?  All go well?</p>
<p>Let us know your ideas and suggestions!</p>
<h2><span style="color: #000080;">ONE LUCKY COMMENTER (PICKED AT RANDOM) WILL ALSO WIN A COLLECTION OF GRAPHICS</span>!</h2>
<h2 style="text-align: center;"><a href="http://www.anrsigns.co.uk" onclick="javascript:pageTracker._trackPageview ('/outbound/www.anrsigns.co.uk');">www.anrsigns.co.uk</a></h2>
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		<title>New online shop coming soon!</title>
		<link>http://www.tunemyscooter.com/50cc-tuning/new-online-shop-coming-soon/</link>
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		<pubDate>Sat, 18 Oct 2008 12:47:28 +0000</pubDate>
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		<description><![CDATA[Tune My Scooter is the number one site for scooter tuning information on the web, so why shouldn&#8217;t we be the number one site for tuning parts also?
Tune My Scooter is proudly becoming part of PJ Motorcycle Engineers, who will not only continue to deliver the best tuning information about, but now also offer the [...]]]></description>
			<content:encoded><![CDATA[<p>Tune My Scooter is the number one site for scooter tuning information on the web, so why shouldn&#8217;t we be the number one site for tuning parts also?</p>
<p>Tune My Scooter is proudly becoming part of PJ Motorcycle Engineers, who will not only continue to deliver the best tuning information about, but now also offer the best scooter tuning parts and accessories as well</p>
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		<title>Do Malossi Air Filters make a difference?</title>
		<link>http://www.tunemyscooter.com/50cc-tuning/do-malossi-air-filters-make-a-difference/</link>
		<comments>http://www.tunemyscooter.com/50cc-tuning/do-malossi-air-filters-make-a-difference/#comments</comments>
		<pubDate>Sun, 24 Aug 2008 18:52:29 +0000</pubDate>
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		<description><![CDATA[Well, yes and no is the answer.  Obviously they don’t make huge differences either way, but you should wait until the time is right to fit one.
The standard Air box is setup to work perfectly with your standard engine and exhaust so doesn’t need changing for a Malossi open filter.  Adding a Giannelli [...]]]></description>
			<content:encoded><![CDATA[<p>Well, yes and no is the answer.  Obviously they don’t make huge differences either way, but you should wait until the time is right to fit one.</p>
<p>The standard Air box is setup to work perfectly with your standard engine and exhaust so doesn’t need changing for a Malossi open filter.  Adding a Giannelli race pipe makes the engine more efficient (throwing extra fuel make into the cylinder that’s normally lost out the exhaust) and also rev higher, so it is using slightly more air, but not enough to warrant changing the to a Malossi filter yet.</p>
<p>Adding a Malossi 70cc kit however, and things change; there is a 40% capacity increase there, so it’s obviously going to benefit from the greater airflow the Malossi air filter gives.  Does it make a big difference though?</p>
<p>No, not really.  It’ll improve the low down punch more than anything, but not real differences apart from it sounding better <img src='http://www.tunemyscooter.com/wp-includes/images/smilies/icon_wink.gif' alt=';-)' class='wp-smiley' /> </p>
<p>The important thing to remember is to UPJET when fitting one; otherwise it’ll run lean and cause a seizure.  I normally go up by 6 sizes or so depending on the model, and don’t fit one until I’ve got a Giannelli exhaust and Malossi 70cc kit fitted either, as a lot of models won’t run properly otherwise.</p>
<p>The other thing to consider is with British weather especially, it tends to rain a lot and an open Malossi air filter is going to get wet, then your scooter won’t tune very well at all.  I know you can get open air filters with a cover on, but with half of them covered up, they don’t offer any air flow advantages really.</p>
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		<title>Peugeot VClick / Chinese Scooter Tuning Guide</title>
		<link>http://www.tunemyscooter.com/50cc-tuning/peugeot-vclick-chinese-scooter-tuning-guide/</link>
		<comments>http://www.tunemyscooter.com/50cc-tuning/peugeot-vclick-chinese-scooter-tuning-guide/#comments</comments>
		<pubDate>Fri, 15 Aug 2008 10:52:17 +0000</pubDate>
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		<guid isPermaLink="false">http://www.tunemyscooter.com/?p=49</guid>
		<description><![CDATA[Although I’m a dire 2 stroke fan and will cling onto them kicking and screaming, unfortunately 4 strokes are the way forward with emissions laws and so forth, but they’ve always been slow.  Well not anymore!
The amount of tuning parts for Chinese scooters is surprisingly low considering they’re generally the best selling scooter when [...]]]></description>
			<content:encoded><![CDATA[<p>Although I’m a dire 2 stroke fan and will cling onto them kicking and screaming, unfortunately 4 strokes are the way forward with emissions laws and so forth, but they’ve always been slow.  Well not anymore!</p>
<p>The amount of tuning parts for Chinese scooters is surprisingly low considering they’re generally the best selling scooter when you group all the various brands together who sell the same basic scooter, but there’s now enough parts out to get a fairly good performing scooter, although it still won’t be a patch on the 2 stroke scooters.</p>
<p>Unlike the 2 strokes where the exhaust makes quite a large difference in power delivery, 4 strokes aren’t affected as much so firstly I’d recommend fitting a big bore kit, after all, there’s no replacement for displacement.</p>
<p>Airsal manufacture an 80cc big bore kit for the 4 stroke Chinese scooters, which is a surprisingly high quality piece of kit, with an Aluminium cylinder and nickel silicon carbide barrel coating for minimal friction, which helps when you consider how many piston rings the 4 strokes have!</p>
<p>Fitting the Airsal big bore kit is fairly simply on the Chinese scooters, although it’s still a lot more complicated that two strokes since you’ll have to line the cam shaft up afterwards so if you’re uneasy about there it’s worth forking out for a qualified mechanic to do the job, since if you get the cam shaft timed up wrongly you can end up with bent valves and damaged pistons.</p>
<p>After fitting the Airsal 80cc big bore kit, your Chinese scooter will want a nice meaty performance exhaust to compliment the new kit, and LeoVince now produce the goods.  It’s the 4road model exhaust, which is a straight through downpipe with a stainless steel can.  After fitting both of these it’ll be worth going up a couple of sizes on the main jet, carrying out plug colour readings to make sure.  The Airsal big bore kit says it requires no increase in jet size, but with a LeoVince race exhaust fitted as well it would probably benefit from a few sizes larger on the main jet.</p>
<p>Fitted both of these?  Malossi now produce their MHR Multivar Variator kit for tuning your Chinese scooter, as well as a Kevlar belt.  Normally I don’t recommend changing belts from standard when road tuning any scooter as most standard belts are Kevlar anyway, but the Malossi Kevlar belt for the Chinese scooters is actually 5mm longer than standard.  This combined with the MHR Multivar Variator will give a slightly better range of gearing, helping both acceleration and top speed.</p>
<p>Done all this?  Want more speed? </p>
<p>Tough luck unfortunately, the Chinese scooters are built as budget commuters with excellent fuel economy, they’re not designed to be speed machines so you’re options are to wait until someone produces aftermarket performance cam shafts for them or upgrade to a 50cc 2 stroke or a bigger bike. </p>
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		<title>Yamaha Aerox &#038; Jog RR 50cc Malossi Tuning Guide</title>
		<link>http://www.tunemyscooter.com/50cc-tuning/yamaha-aerox-jog-rr-50cc-malossi-tuning-guide/</link>
		<comments>http://www.tunemyscooter.com/50cc-tuning/yamaha-aerox-jog-rr-50cc-malossi-tuning-guide/#comments</comments>
		<pubDate>Wed, 23 Jul 2008 10:09:45 +0000</pubDate>
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		<description><![CDATA[The Yamaha Aerox and the Jog RR are the flagship performance Yamaha scooters, both featuring the highly tuneable Minerelli LC 50cc engine which responds very well to tuning with Malossi products.  Yamaha AC powered bikes like the Neos, BWS, Zuma and Jog R are also very similar, but do not make as much power [...]]]></description>
			<content:encoded><![CDATA[<p>The Yamaha Aerox and the Jog RR are the flagship performance Yamaha scooters, both featuring the highly tuneable Minerelli LC 50cc engine which responds very well to tuning with Malossi products.  Yamaha AC powered bikes like the Neos, BWS, Zuma and Jog R are also very similar, but do not make as much power as the LC models, but this guide still applies to them.</p>
<p>Extremely early Yamaha scooters (I know the original Billywhizz for instance) had a restricted CDI unit, as far as I’m aware the new ones do not anymore, and won’t need a replacement CDI unless you install really high revving / high power race 70cc kits, which I do not recommend doing for road use unless you like rebuilding your Yamaha scooter a lot.  I’ve had a relatively high revving Hebo kit installed in a fairly new AC engine before combined with a Hebo exhaust and it ran fine without a replacement CDI.</p>
<p>1.	 Yamaha Scooter Tuning: Malossi Variator</p>
<p>I always prefer to start tuning Yamaha / Minerelli engine based scooters by replacing the Variator with a Malossi Variator to start with.  This is because, in my opinion, the standard Variator isn’t the best unit in the world and it seems to cause bogging at 30mph and struggles to keep the engine spinning at its optimum rpm (where it makes peak power).  Although the standard Variator is fine on normal derestricted Yamaha scooters, when you start tuning you tend to end up with a narrower power band (the region where your scooter makes the most power) and since the standard Variator struggles to keep the rpm from fluctuating outside this range, causing bogging, a replacement performance Malossi Variator should be fitted before anything else.</p>
<p>2.	Yamaha Scooter Tuning: Giannelli Exhaust</p>
<p>As with nearly every Malossi tuning guide I’ve written, I fit Giannelli exhausts 99% of the time for 3 basic reasons:</p>
<p>Cost:  Giannelli exhausts are available from £88 for the Giannelli Extra and £117 for the Giannelli Reverse.  Giannelli exhausts might not be the cheapest on the market, but the cheapest isn’t the best and they are by far from the most expensive exhausts available.</p>
<p>Power:  Giannelli are very well performing exhausts, Giannelli’s perform equally well on both standard 50cc cylinders and Malossi tuning 70cc big bore kits.</p>
<p>Warranty: Giannelli’s are e-marked and legal.  Although hardly anyone cares about fitting “race use only” parts, the main benefit this actually gives you is the fact they come with a warranty, race use only parts do not.</p>
<p>3.	Yamaha Scooter Tuning: Malossi Big Bore 70cc kit</p>
<p>As per usual, I always recommend fitting Malossi tuning 70cc big bore kits.  Malossi make the best tuning parts on the market.  The Malossi tuning cast iron 70cc big bore kit is £158 in the UK and is the best value for money road cylinder kit available in my opinion; it makes the best combination of power, price and reliability.  Malossi tuning also produce the MHR Replica kit which is an alloy barrel and nickasil plated cylinder designed to be a road going replica of the super power MHR Team race kits (which make 18bhp+ but are only really suitable for race use as they require another £2000 or so of parts alongside it to run properly).  The MHR Replica makes a little bit more power than the cast iron kit, but in my opinion, not enough to warrant buying one for a road scooter that does the miles.  If a cast iron one blows up, you can just get these rebored and a new piston, if an alloy kit blows up you need new nickasil plating and a piston, which costs almost as much as a brand new kit.</p>
<p>I did mention I have used Hebo kits and exhausts in the past on these engines with some success, but I wouldn’t recommend using them because they’re all alloy/nickasil barrels with a single ring piston.  This is great for high revving power (due to less friction on the cylinder) but not so good for reliability and you’ll need to replace the piston often compared to the Malossi big bore kits.  When combined with the Hebo exhausts, these kits are really high revving and make bucket loads of power yes, but are in turn, more difficult to setup (unless you have a dynamometer in your back yard).  Also, my biggest issue is Hebo UK are possibly the worst suppliers I’ve ever dealt with when working in the scooter industry, poor stock keeping and make too many false promises about deliveries, waiting 6 months for replacement cylinder kits is totally unacceptable in my opinion.  They used to have a guy called Colin working there who was a genuine bloke 100% concerned about his customers, but after he parted ways with them, Hebo UK have gone downhill rather sharpish in my opinion.</p>
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		<title>Peugeot Speedfight 50cc Tuning Guide</title>
		<link>http://www.tunemyscooter.com/50cc-tuning/peugeot-speedfight-50cc-tuning-guide/</link>
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		<pubDate>Mon, 14 Jul 2008 10:21:21 +0000</pubDate>
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		<description><![CDATA[Although the Peugeot Speedfight 50cc engine is quite slow out the crate, the engine (especially the LC 50cc version) is very responsive to tuning as long as you use the right parts.  As with other brands of scooters, always go for the best quality parts when tuning Peugeot Speedfight 50cc’s and not any old [...]]]></description>
			<content:encoded><![CDATA[<p>Although the Peugeot Speedfight 50cc engine is quite slow out the crate, the engine (especially the LC 50cc version) is very responsive to tuning as long as you use the right parts.  As with other brands of scooters, always go for the best quality parts when tuning Peugeot Speedfight 50cc’s and not any old cheap crap.  The same 2 stroke engine is fitted to most Peugeot scooters, so this guide also applies to the Vivacity, Jet Force C-Tech, Ludix &#038; Blaster models.</p>
<p>Peugeot Speedfight 50cc Tuning: Performance Exhaust</p>
<p>Although I usually recommend fitting a Giannelli exhaust to most 50cc scooters when tuning, Peugeot Speedfights work very well with LeoVince performance exhausts as well.</p>
<p>For the Peugeot Speedfight, both these exhausts are similar priced with the LeoVince ZX being £126 and the Giannelli Reverse exhaust being £117.</p>
<p>As always, the decision is between maximum power and reliability; the LeoVince ZX is a slightly higher performing exhaust and has roller weights included with it, but the Giannelli Reverse comes with a warranty.</p>
<p>When tuning Peugeot Speedfights, bear in mind LeoVince exhausts come with a restrictor cone in the manifold end of the exhaust that is tack welded on, you’ll need to grind / hammer / chisel this off unless you want a restricted moped again!</p>
<p>Depending on what year your Peugeot Speedfight 50cc is, you may need to go up 2-4 sizes on the main jet when fitting your exhaust.</p>
<p>Peugeot Speedfight 50cc Tuning:  Performance 70cc Big Bore Kit</p>
<p>LC Peugeot Speedfight Motors:</p>
<p>Malossi only produce their Malossi MHR Replica 70cc big bore cylinder kits for tuning the Peugeot Speedfight LC models and this weigh in at £225.  Although these are a very good kit and produce bucket loads of power, they love to rev and make this power at higher rpm.  I prefer to get road tuned scooters making their power at lower rpm as it is better for reliability and easier to setup.</p>
<p>Polini produce a cast iron 70cc big bore kit for the Peugeot Speedfight 50cc LC (£132) which I’ve had excellent results with when used in combination with a LeoVince ZX.  Using this combination will allow a Speedfight LC to be almost as fast as Piaggio motors with a similar setup</p>
<p>AC Peugeot Speedfight Motors:</p>
<p>Malossi do manufacture a cast iron 70cc big bore kit for this engine, which is £122, or Polini do a alloy cylinder kit for it at £107 although I prefer to use the Malossi cast iron whenever possible for tuning road scooters.  If it does go bang, then you can rebore them and just fit an oversized piston, instead of having to buy a complete new kit.</p>
<p>When tuning Peugeot Speedfight 50cc’s with big bore kits, you’ll usually have to increase the main jet another 6-8 sizes or so.</p>
<p>Peugeot Speedfight 50cc Tuning:  Performance carb</p>
<p>The standard carb on these uses a stupid bolt on mount which makes finding just a replacement carb difficult; I’ve used 19mm Arreche carbs which bolt on in the past with poor results.  Luckily, the Peugeot Speedfight 100 comes with a 17.5mm Dell’orto as standard, and its inlet manifold also fits the Peugeot Speedfight 50cc crankcases, making it an ideal tuning part as you can pick them up from breakers or eBay, and it is essentially the same as a new Malossi carb anyway</p>
<p>Peugeot Speedfight 50cc Tuning:  Performance Variator</p>
<p>As per my usual recommendation, buy Malossi every time and you won’t go far wrong.  An aftermarket Variator will help acceleration and top speed slightly, and if your Speedfight has been restricted for a long time and worn a grove in the standard Variator, it’ll cure that and stop it bogging at 30mph.</p>
<p>After tuning your Peugeot Speedfight, it is probably worth upgrading the suspension also, as the standard units are poor at best, and usually have failed by their 1st or 2nd MoT test</p>
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		<title>Giannelli Exhausts, why I fit them when tuning</title>
		<link>http://www.tunemyscooter.com/50cc-tuning/giannelli-exhausts-why-i-fit-them-when-tuning/</link>
		<comments>http://www.tunemyscooter.com/50cc-tuning/giannelli-exhausts-why-i-fit-them-when-tuning/#comments</comments>
		<pubDate>Sun, 13 Jul 2008 09:42:32 +0000</pubDate>
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		<description><![CDATA[Giannelli Exhausts, in my opinion, out of all the performance race exhaust manufacturers out there, deliver the best possible combination of price, performance and reliability, which are the three main things to consider when fitting an exhaust to a road tuned scooter.
I’ve had experience with LeoVince exhausts, Hebo exhausts, Kundo exhausts, Technigas exhausts and many [...]]]></description>
			<content:encoded><![CDATA[<p>Giannelli Exhausts, in my opinion, out of all the performance race exhaust manufacturers out there, deliver the best possible combination of price, performance and reliability, which are the three main things to consider when fitting an exhaust to a road tuned scooter.</p>
<p>I’ve had experience with LeoVince exhausts, Hebo exhausts, Kundo exhausts, Technigas exhausts and many other major brands of performance exhaust manufactures, but in my mind Giannelli Exhausts have always proved to be the best I could fit when tuning 50cc scooters.</p>
<p>The problem I’ve always found in the past is that shops who supply parts only tend to push the cheaper brands more than the quality exhausts as there is a lot more mark-up in them, especially brands like Technigas. From working as a mechanic in a dedicated scooter shop, we always refused to sell cheaper brands as it was us who would be fitting them 9 times out of 10, and us people would complain to when their mates scooters ended up faster because they had a cheap Technigas exhaust fitted, so we quickly found out that Giannelli Exhausts offer the best package for tuning road scooters.</p>
<p>My personal favourite Giannelli Exhaust is the Giannelli “Reverse” Exhaust which retails at around £117.99, as this delivers the best performance and is very well made out of many individually welded cones. For those on a budget however, Giannelli Exhausts also offer a slightly cheaper model called the Giannelli “Extra”, which retails at about £87. This exhaust isn’t made up of individual sections and is just 2 sides welded and pressure-blown out, however it still offers excellent performance that is only marginally less that its big brother, the Giannelli Reverse. I think there is about 0.5bhp difference between both Giannelli exhausts if I remember correctly.</p>
<p>The thing that has always won it for me with Giannelli Exhausts is however, the fact that Giannelli exhausts aren’t sold as “race only” like most aftermarket performance exhausts. This means they’re e-marked and road legal, although most people don’t care either way as hardly anyone checks the stamping regardless. The big factor with this nonetheless, is it means that all Giannelli Exhausts come with a warranty as they’re designed for road use. So as long as your Giannelli Exhaust is bought from a VE-UK dealer (as far as my knowledge goes, I cannot guarantee other Giannelli Exhaust importers offer any kind of warranty) and is fitted by a qualified mechanic, it’ll be covered against manufacturing faults for a year.</p>
<p>Another nice thing about Giannelli Exhausts is the fact that they don’t come with a restrictor cone welded into the downpipe like other brands so are 100% derestricted ready for increasing your scooters performance from the word go. I recently spent some time helping one of this sites readers diagnose his scooter wasn’t running as well as it should be, and it turned out he never broke the restrictor cone off his Technigas exhaust he had purchased.</p>
<p>For some brands, Giannelli Exhausts also come packaged with the correct rollers for use with an otherwise stock scooter (Yamaha and Peugeot do as far as I can remember). Piaggio engined scooters (Piaggio / Gilera / 2004+ Aprilia) don’t have any rollers supplied with them, and these require 5.5g rollers fitting which are available as genuine parts from Piaggio.</p>
<p>All Giannelli exhausts are manufactured from mild steel and come painted in heat resistant lacquer; this does wear off after a while and like any performance exhaust, will cause the Giannelli exhaust to rust if you don’t apply heat proof paint at every service. If you prefer something a little flashy, chrome plated Giannelli Extra’s are also available.</p>
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		<title>Which way does the piston fit? Malossi 70cc big bore kits</title>
		<link>http://www.tunemyscooter.com/50cc-tuning/which-way-does-the-piston-fit-malossi-70cc-big-bore-kits/</link>
		<comments>http://www.tunemyscooter.com/50cc-tuning/which-way-does-the-piston-fit-malossi-70cc-big-bore-kits/#comments</comments>
		<pubDate>Mon, 07 Jul 2008 09:34:09 +0000</pubDate>
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		<category><![CDATA[125cc+ Tuning]]></category>

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		<description><![CDATA[A question that&#8217;s been asked and searched for a fair bit recently, so I thought I&#8217;d post the answer
The pistons in all cylinder kits, not just Malossi 70cc big bore kits, have a little arrow on the top of the piston.
This arrow faces the exhaust port, so it is generally facing down on horiztonal engines [...]]]></description>
			<content:encoded><![CDATA[<p>A question that&#8217;s been asked and searched for a fair bit recently, so I thought I&#8217;d post the answer</p>
<p>The pistons in all cylinder kits, not just Malossi 70cc big bore kits, have a little arrow on the top of the piston.</p>
<p>This arrow faces the exhaust port, so it is generally facing down on horiztonal engines and towards the front of the bike on vertical engines.</p>
<p>Fitting the piston the right way round on big bore cylinder kits is extremely important, since the big bore piston rings arn&#8217;t complete (they need to split to squeeze over the piston), they have a point in the piston there the two ends meet.</p>
<p>These two ends generally line up between the middle and outer transfer (intake) ports on the rear of the cylinder providing you have fitted the piston in the right way round.  Fitting the piston backwards on a big bore cylinder kit will result in these two ends opening up slightly in the exhaust port and possibly catching.  As well as this a lot of pistons have a cut away piece for helping intake induction on a certain side, and sometimes are cast / machined to take more pressue on the exhaust / thrust side.</p>
<p>Another top tip for 70cc big bore kit fitting is not to forget to re-fill the coolant before the test ride on liquid cooled bikes&#8230;.doh!</p>
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		<title>50cc Malossi Performance Scooter Tuning</title>
		<link>http://www.tunemyscooter.com/50cc-tuning/50cc-malossi-performance-scooter-tuning/</link>
		<comments>http://www.tunemyscooter.com/50cc-tuning/50cc-malossi-performance-scooter-tuning/#comments</comments>
		<pubDate>Thu, 03 Jul 2008 14:19:59 +0000</pubDate>
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		<description><![CDATA[So you want to make your scooter faster?  Malossi manufacture the fastest, best performing, best quality tuning parts available for mopeds and scooters, and work closely with the major scooter manufacturers to build the best tuning parts and accessories available.

Every national and world class championship winning scooter has been tuned with Malossi parts, simply as [...]]]></description>
			<content:encoded><![CDATA[<p id="d8nd1">So you want to make your scooter faster?  Malossi manufacture the fastest, best performing, best quality tuning parts available for mopeds and scooters, and work closely with the major scooter manufacturers to build the best tuning parts and accessories available.</p>
<p id="fs0-">
<p id="fs0-0">Every national and world class championship winning scooter has been tuned with Malossi parts, simply as they&#8217;re the best tuning company in the business!  If you&#8217;re ever unsure on what to go with, 99% of the time Malossi are the best to go for, although they&#8217;re not always the cheapest.</p>
<p id="lzua">
<p id="lzua0">Does that mean there are better value for money alternatives?  Yes, but they&#8217;re not always the best performing, so it&#8217;s usually a careful balancing act when tuning scooters with a budget, as a lot of cheap tuning alternatives to Malossi are of poor quality, however there are some other manufacturers out there that are 99% as good for road tuning compared to Malossi, and half the price.</p>
<p id="rhv5">
<p id="rhv50">Generally there are 3 main things when tuning the modern automatic scooter we carry out: performance exhaust replacement (fitting a race pipe), 70cc performance big bore kit, and an aftermarket performance variator.  After this tuning gets very expensive and isn&#8217;t cost effective, nor suitable for road use; Malossi supply parts that can take any Piaggio / Gilera LC scooter to over 22bhp and a genuine 85mph+, but it&#8217;ll need new Malossi pistons every 500km and require changing the jets in the carb every time the weather changes, hence this sort of setup is only required when tuning a proper race scooter with Malossi parts.</p>
<p id="v619">
<h3>Malossi Tuning: Performance Exhausts (Race Pipes)</h3>
<p id="v6191">
<p id="v6192">This is the only part where I wouldn&#8217;t reccommend fitting Malossi when tuning a road going scooter, it simply isn&#8217;t cost effective and the Malossi tuning parts aren&#8217;t designed for road scooters.</p>
<p id="hg3d">
<p id="hg3d0">The Malossi MHR Team Exhaust weighs in at a hefty £344 inc VAT in the UK, and is designed to work with the Malossi MHR Team full tuning kit, which is great for a race scooter where maximum power is obtained by sacrificing cost and long term reliability, but is useless when Malossi tuning a road going scooter, where you need it to last more than 500km and not break the bank.</p>
<p id="jk27">
<p id="jk270">My personal reccommdation when tuning is fitting a Giannelli &#8220;Reverse&#8221; race exhaust, which retails at £117 in the UK, less than half the price of the Malossi tuning exhaust, and is designed to work perfectly with standard 50cc kits or road based Malossi 70cc kits.  If you&#8217;re on an even tighter budget, Giannelli also produce the Giannelli &#8220;Extra&#8221; race exhaust, which is only £88 - 1/4 of the price of the Malossi tuning exhaust, and only slightly less performing than the Giannelli Reverse exhaust.  Again, compared to the expensive Malossi tuning exhaust, these are both designed to work on road scooters, and more importantly, come with warrenty and appropriate e-markings making them legal for road use.</p>
<p id="txjr">
<h3>Malossi Tuning:  70cc Malossi Big Bore Kits</h3>
<p id="snc4">
<p id="snc40">This is where going with Malossi tuning is essential, you have a tiny piston moving at 9 or 10,000 rpm, with a few thousandths of an inch clearence from the side of the barrel, lubricated by 2% of your fuel mixture containing oil.  Cheaper brands do not get the same amount of R+D as Malossi tuning put into their products, and are not manufactured to the same standard as Malossi make theirs to.</p>
<p id="n6i8">
<p id="n6i80">When the engine is running, and usually at full throttle in the case of most 50&#8217;s and 70&#8217;s, things get hot and expand, and this is where the perfect clearances come into play, cheaper pistons are more likely to expand at different rates and possibly seize easier, or even worse, fracture and drop a piston skirt into the barrel.</p>
<p id="f4ht">
<p id="f4ht0">The nice thing about using Malossi tuning parts is, even if you if manage to blow one up (which if you&#8217;re 16 and abuse it, is likely), they produce a full range of oversize pistons for the cast iron Malossi road 70cc kits, so you can re-bore the barrel and fit a slightly larger piston.</p>
<p id="st3r">
<p id="st3r0">For road tuning, Malossi supply a 70cc Cast Iron big bore kit from £99 for air cooled Piaggio motors, and £149 for LC Piaggio motors, other manufacturers will vary but be roughly around that.  The Malossi tuning big bore kits are very highly finished and are like a work of art inside, with every port being finely chamfered around the edges to minimize piston wear and extend longevity.  These kits are also good for 5000km+ per piston with some careful owners getting over 10,000km out of a piston before they wear down to the point of causing seizures and so forth, hence I&#8217;ve always recommended paying £40 for a replacement piston at 4500 - 5000 km and fitting it then, instead of waiting for it to go pop and having to pay for a rebore as well.  Prevention is better than the cure.</p>
<p id="se-:">
<p id="se-:0">Malossi tuning also supply the Malossi MHR Replica 70cc big bore kit for road use also.  This is basically a nickasil plated aluminium barrel designed as a lower performing, more road orrientated replica of the famous high power racing Malossi MHR Team cylinder kit.  My personal experience with this barrel is it costs a bit more, doesn&#8217;t provide a terribly great performance increase over the cast iron kitl, and if it goes pop, cannot be rebored like the cast iron kit, and nickasil re-plating costs almost as much as a new kit once buying another piston is factored into the cost.  However a well built (i.e squish set and ports matched) Malossi tuning MHR Replica barrel will provide a very good performing scooter, but is a lot higher revving than the cast iron kits and has the afore mentioned draw backs, so it depends on your budget and desired power output on whether you like this kit or not.</p>
<p id="w:xc">
<h3>Malossi Tuning:  Malossi Performance Variator &amp; Torque Spring Kit</h3>
<p id="w:xc1">
<p id="w:xc2">When tuning a scooter, I usually leave tuning the Malossi variator until last as it doesn&#8217;t provide as bigger bang for your buck compared to the performance exhausts and Malossi 70cc big bore kits, however there are two exceptions to this, which I then fit the variator before anything</p>
<p id="vnap">
<p id="vnap0">1.  You have a Yamaha Aerox, Jog R, Jog RR, or Yamaha / Minerelli engine based Aprilia SR50</p>
<p id="vnap1">
<p id="vnap2">The Yamaha Minerelli engine doesn&#8217;t seem to have as good as transmission compared to other manufacters like Piaggio / Gilera, although it can be tuned to just as higher state (Malossi produce their MHR Team full spec race tuning kits for these two manufacturers)</p>
<p id="sldp">
<p id="sldp0">This engine as standard always seems to have an awful bog at 30mph, even if it&#8217;s been derestricted from new (see point 2) and the standard variator and transmission struggles to keep the scooters engine in the powerband.  It is perfectly ok for standard derestricted scooters as they still have a broad low down spread of power with plenty of torque, however, adding race pipes and high revving Malossi tuning 70cc kits start to move your powerband towards the higher rpm&#8217;s and make it very peaky.  The standard tranmission isn&#8217;t good enough to keep the engine spinning in this narrow powerband all the time and produces very pronounced bogging at certain speeds, so I recommend fitting a Malossi tuning variator before anything else.</p>
<p id="m18v">
<p id="m18v0">2.  Your <a href="http://www.tunemyscooter.com/50cc-tuning/piaggio-gilera-vespa-derestriction-guide/">scooter has been restricted </a>for a long time</p>
<p id="m18v1">
<p id="m18v2">99% of your scooters restriction is with a little washer that sits in between the variator and the outer pulley, which stops them closing all the way and moving the belt all the way up, restricting your maximum top speed via gearing.  Something akin to knocking 5th and 6th gear off a geared motorcycle.</p>
<p id="h8ty">
<p id="h8ty0">If you&#8217;re riding around on a restricted scooter for a long time, the belt will wear a groove in the variator, which is fine until you come to get it derestricted, and it&#8217;ll start to catch on this grove on its way up to the variator&#8217;s edge.  Again, it isn&#8217;t that bad on just a normal derestricted scooter, but adding performance exhausts and Malossi tuning big bore kits start to make the powerband a lot more peaky and narrow, and it can quite easily drop out the powerband here under acceleration as the belt sticks in this grove.</p>
<p id="qk_o">
<p id="qk_o0">A Malossi tuning performance variator basically is a variator with reworked angles for the rollers, and provides a lot smoother acceleration, and a very slight top end increase.  It is a worth while tuning modification as it increases drive ability and helps the power delivery coming out of corners a lot.</p>
<p id="l_43">
<p id="l_430">It&#8217;s also worth mentioning, Polini also do a performance variator, which is just as good as Malossi, however it doesn&#8217;t come with a torque spring, and is a stand alone unit.  Malossi tuning also produce an entire transmissions worth of replacement Malossi tuning performance parts, all designed to work with each other, so if you&#8217;re interested in upgrading even further, Malossi tuning is once again, the way to go.</p>
<p id="fhq7">
<p id="fhq70">Malossi tuning also produce a Malossi MHR Overrange kit, which is a complete variator, torque driver, spring, pulley and belt set, all matched to each other.  This is a pricey kit weighing in at about £200, but it improves your acceleration AND top speed, as it effectively increases the working range of the transmission.</p>
<p id="c-g7">
<p id="c-g70">If you want to tune your scooter to go even faster, Malossi supply even more tuning parts then listed here, but after these 3 main parts, Malossi tuning for road scooters isn&#8217;t very cost effective.  If you have an older pre-cat scooter, they used to come with small 12mm carbs which benefit from an upgrade to a Malossi / Dell&#8217;orto 17.5mm carb, although most post 200 catalysed models now come with similar sized carbs, and any bigger is mainly just wasting fuel economy on Malossi road tuned scooters.</p>
<p id="h2zi">
<p id="h2zi0">If you desire to improve your handling and cornering, Malossi tuning also provide a full range of<a href="http://www.tunemyscooter.com/50cc-tuning/ride-your-scooter-faster-without-a-tuned-engine-how-to/"> suspension replacement parts</a>, with forks and front and rear fully adjustable race shock absorbers available, as well as Malossi <a href="http://www.tunemyscooter.com/50cc-tuning/ride-your-scooter-faster-without-a-tuned-engine-how-to/">performance sintered brake pads</a>.</p>
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		<title>Piaggio Gilera Vespa Derestriction Guide</title>
		<link>http://www.tunemyscooter.com/50cc-tuning/piaggio-gilera-vespa-derestriction-guide/</link>
		<comments>http://www.tunemyscooter.com/50cc-tuning/piaggio-gilera-vespa-derestriction-guide/#comments</comments>
		<pubDate>Wed, 25 Jun 2008 11:08:46 +0000</pubDate>
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		<guid isPermaLink="false">http://www.tunemyscooter.com/?p=21</guid>
		<description><![CDATA[Firstly, Piaggio / Gilera / Vespa engines are mainly split into three different types, all produced by Piaggio:
Pre 2000 Piaggio / Gilera engine – No catalytic converter and Dellorto or Weber  12mm carb
2000-2005 Piaggio / Gilera / Vespa engine – Catalytic Converter and 17.5mm Dellorto carb
2005 onwards Piaggio / Gilera / Vespa engine – [...]]]></description>
			<content:encoded><![CDATA[<p>Firstly, Piaggio / Gilera / Vespa engines are mainly split into three different types, all produced by Piaggio:</p>
<p>Pre 2000 Piaggio / Gilera engine – No catalytic converter and Dellorto or Weber  12mm carb</p>
<p>2000-2005 Piaggio / Gilera / Vespa engine – Catalytic Converter and 17.5mm Dellorto carb</p>
<p>2005 onwards Piaggio / Gilera / Vespa engine – Catalytic Converter, 17.5mm carb and slightly lower exhaust port</p>
<p>There are minor differences between the Piaggio 50cc engines (which is the same motor fitted in every Piaggio, Gilera or Vespa 2 stroke 50cc machine produced, e.g the Piaggio NRG MC3, Gilera Runner, Piaggio Typhoon, Gilera Stalker, Vespa ET2 50cc, Vespa LX 50cc, Piaggio NRG Power etc) but no real major differences between all the engine versions, just mainly setup changes with the introduction of the catalytic converter into the Piaggio / Gilera / Vespa Exhausts</p>
<p>The pre 2000 engine came with no catalytic converter and a 12mm carb fitted.  This engine is getting on a bit now, and there aren’t that many bikes left on the road with it, although I’ve seen more Gilera Runners still about at that age, so I presume they sold a lot better than anything else.  Derestricting this engine is the simplist method, done in two parts.</p>
<p>Firstly, the variator requires derestricting to get rid of the restriction on your gearing, and hence top speed.  The variator is restricted via a small washer inbetween the front pulleys of the transmission, this stops the pulleys moving all the way together, and is effectively like cutting off 5th and 6th gear if it where to be a geared motorcycle.  This is easy to desrestrict just by undoing the outer pulley and removing the washer, nothing else needs changing when doing this.  For this derestriction, you’ll need either an air powered impact wrench (windy gun) or a variator locking tool, which can be bought from Machine Mart and any VE-UK dealer respectively.</p>
<p>The second restriction is a small pipe coming off the exhaust which interupts the gas flow slightly, this is not a major restriction and isn’t really that nessecary as I find it isn’t worth the hassle of cutting off and welding over (if you’re doing the derestriction job properly) or the hassle of crimping it tight for the miniscule power benefits it gives.  On these pre-cat Piaggio / Gilera engines, no jetting change is required, they come with a 12mm carb and a 72 main jet as standard, this can stay standard even if you <a href="http://www.tunemyscooter.com/50cc-tuning/piaggio-performance-tuning-guide/">fit a race exhaust, only when fitting a 70cc big bore kit</a> must you upgrade to an 80 main jet.</p>
<p>The two post-cat Piaggio / Gilera / Vespa engines have a similar method of derestriction, but can require jetting changes.</p>
<p>Again, the first and foremost restriction is the washer in the variator.  Removal of this derestricts your top speed limit as the pulleys are free to work as they where intended too.  Derestriction of this part doesn’t require lighter rollers either, contrary to popular belief.</p>
<p>As with the pre-cat Piaggio / Gilera engine, the new post-cat models have one or more restriction pipes coming off the exhaust downpipe, as well as a SAS valve (Secondary Air System).  For derestriction, all these can be cut and welded, or crimped.  Again I find this a lot of hassle for relatively little performance benefits, it is much better and easy to <a href="http://www.tunemyscooter.com/50cc-tuning/piaggio-performance-tuning-guide/">save up for a performance race exhaust which then shows much larger performance benefits</a> compared to just derestricting the original exhaust.  Unlike the pre-cat Piaggio / Gilera models, the post-cat engine (now also fitted in the new Vespa’s too) requires a jetting change when derestricting the original exhaust, and this is where the 2005 split differences on the Piaggio / Gilera / Vespa engine come into play.</p>
<p>In 2005, firstly in the new Piaggio NRG Power scooters, then following Piaggio / Gilera / Vespa models as the production continued, Piaggio had to lower the exhaust port 2mm for emmissions, and the jetting was altered slightly as well.  All post-cat Piaggio / Gilera / Vespa models now come with a 17.5mm carb, and either have roughly a 53 or a 56 main jet, depending on whether its a pre or post 2005 model respectively.  When derestricting the standard exhaust, you generally go up by 2-3 sizes, so you’ll end up with 56 or a 58 main jet depending on the model.  If you choose to skip all the hassle of cutting and welding the standard exhaust to derestrict it, you can fit a race exhaust and just fit a 60-62 main jet instead.  I usually reccommend jetting slightly on the richer side for air cooled bikes since they’re cooling system isn’t as good (running leaner with a smaller jet produces more heat), so even bikes that had a 53 main jet in originally could well still benefit from ending up on a 58 or 62 main jet (depending on the exhaust fitted). </p>
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